Any questions about IoT Remote Monitoring? By closing this banner, or continuing to use this website, you consent to the use of cookies. Process improvements can be higher mining productivity, higher mill throughput, decreased overall operating costs and higher flotation or leach recovery. In recent years, productivity growth in the mining sector has been on the decline, and addressing this issue is at the top of almost every mining executive’s agenda. 2018 is a exciting year for the growing smart cities sector; with so many events happening worldwide, there are numerous opportunities to discover. By addressing these issues and improving the availability and utilization of the mechanized mining equipment, there can be significant improvements in productivity and ultimately a reduction in overall … On top of this, worldwide mining operations are as much as 28 percent less productive today than a decade ago—and that’s after adjusting for declining ore grades. …improving productivity is the talk of the town “In the broader mining industry, the opportunity cost of not producing a unit of production during this high price period meant that most miners took a “volume … The economic downturn has taught many mining companies salutary lessons about processes, capability and the need for rigour if recovery is ... How relevant to improving … In a multi-gateway architecture, Loadsensing implements one radio network with several gateways for a project. Safety is paramount to mining operations, and good safety methods can lead to improved production. They are especially useful for field maintenance and real-time machine inspection instructions, and improving operator-based care and safety – especially for underground mines. Mining assets, such as dams, are usually in hard-to-access areas, meaning that manual readings by workers are both time-consuming and dangerous. These underground excavation vehicles are made autonomous through equipping them with remotely controlled tools and cameras, allowing users to perform actions and see the surrounding areas remotely. The use of sensors and big data in basic material extraction alone has been shown to cut operating costs by around 5 – 10 percent. Digital twins are virtual replicas of a mine’s physical assets, processes and systems. This makes them ideal for use in underground mines as well as other hazardous environments where the human safety risk is high. Mining. In terms of workforce safety, wearables and their role in a larger IoT-based monitoring network significantly improve response times in the event of an emergency, allowing both operators and staff to be immediately notified when an incident happens. XVIII PRODUCTIVITY IN THE MINING INDUSTRY As the quality and accessibility of deposits decline, greater commitments of capital and labour are generally needed to extract them. But opting out of some of these cookies may have an effect on your browsing experience. Pore water pressure in tailings dams, for example, can change quickly, putting pressure on the infrastructure that can cause dam breakages, often with highly damaging effect. The switch to digital mining could result in significant savings for companies operating in this sector –  concerning both money and human lives. They transmit real-time data to a gateway and can transfer information to a server based in a control tower up to 9 miles (15 km) away, allowing operators to remotely monitor critical assets. what mining companies are currently doing to improve productivity (and the appropriateness of those actions), and a suggested pathway for future, sustainable improvements in productivity of mining … An updated version of a presentation given by Sandy Dunn, Assetivity's Managing Director, at the IMARC 2014 conference in Melbourne Australia. When … Our research identifies that capital expenditure and non-labour operating expenditure have been the main drivers of the productivity decline. Mining is … 1 The industry has shifted its focus to … Durable, proven GPS components are needed for this type of system in order to withstand the often extreme environmental conditions. It is estimated that most mines will digitize at least some parts of their operations with OI systems within the next 5 years. This website or its third-party tools use cookies. These wearables allow for RFID personnel tracking and real-time visibility of all staff, allowing key workers to be located instantly. Production line processes have a major bearing on overall productivity. For example, OI can facilitate the real-time monitoring of all of the mine’s many different assets to ensure efficiency and safety, or help teams to enhance the effectiveness of their communication methods, such as mobile apps and hand-held devices, in order to enhance productivity. By digitizing your underground mining operations, you are not only improving safety, but … Increasing Productivity, Efficiency and Safety in Mining The global resources industry is a constantly evolving beast, and it is now entering a new age of technological development. Next-generation mining techniques are, fundamentally, a means of improving productivity… Timken puts its products to work meeting the performance goals commonly shared by mine operators: maximize uptime, reduce maintenance and replacement costs as well as improve productivity. Some mining companies are discovering opportunities to use automation and the industrial Internet to drive greater integration throughout the mining value chain. Boosting production volumes became the industry’s top priority. Urbanization is one of the biggest global trends of our time and is showing no sign of slowing down. This allows the operator to accurately navigate the drill from blasthole to blasthole, maintain a desired shovel grade, or face position from a remote location. With cabled readings, operators can diminish risks by automating data gathering processes. Necessary cookies are absolutely essential for the website to function properly. The new bearing has nearly double the life of the previous design and fits into the original housing. In mines, this translates into digitizing dynamic assets like workers, vehicles and critical assets (slopes, dams etc.) These cookies will be stored in your browser only with your consent. To address the challenge of productivity improvement, miners will need to make moves on two levels: 1. to achieve short-term gains 2. to set their operations on the right course for higher long-run productivity performance.On the first level, the way forward is clear. This paper aims to identify the various factors and problems affecting the productivity of underground coal mines adopting the bord and pillar method of mining and to propose suitable measures for improving … Digital twins allow mining operators to assess engineering data management capabilities and maturity in order to discover any areas where data or monitoring might be lacking, giving them the ability to channel their digitization efforts into the areas of greatest need and impact. One of the ways that the mining industry is improving … These GPS systems produce accurate, three-dimensional visualizations of the location of the drill bit or the shovel tracks in real-time via a Moving Map Display (MMD) on a screen. 11 June 2020. OI solutions are able to ingest data from any data source and translate individual pieces of information into global, actionable insights. Let’s define productivity as getting the job done faster, and increased productivity helps miners do more with less. Productivity is the economic buzzword economists and politicians see as the way to keep industries in Australia growing and contributing to the wellbeing of the nation. This is significant when you take an industry-wide perspective: with the total operating cost of the oil, metal, and mineral extraction industries estimated to reach $1.4 trillion by 2025, cutting even a small percentage of these costs would be a huge boon for the mining sector. Many of the big mining players soon followed suit – such as BHP Billiton and Suncor – mainly buying from Caterpillar, Sandvik, Komatsu and Atlas Copco, who currently represent the most innovative and important players in the autonomous mining vehicles sector. To make it simpler: digital twins are like real-time “video game” versions of mines, digitizing these spaces in a way that produces interaction between the real and the virtual. This generates greater productivity as asset availability remains almost constant. It is mandatory to procure user consent prior to running these cookies on your website. Puede obtener más información en nuestra política de cookies. 5. … Timken developed a new spherical roller bearing cartridge featuring an enlarged inside diameter and changes in its metallurgical properties. Utilizamos cookies propias y de terceros para elaborar estadísticas de uso del sitio web, mostrar botones de compartición de contenido en redes sociales y seguir su actividad para sugerir información de su interés. Mining companies worldwide largely lost sight of productivity goals that had underpinned operating discipline in the lean years of the 1980s and 1990s, when parts of the industry had set a healthy record in productivity im… In its report, EY surveyed more than 60 mining executives from around the world, all of whom agreed that productivity … This website uses cookies to improve your experience while you navigate through the website. They adopt … The short answer is that it depends on what measure you use. The only way to achieve this is to reduce production costs by improving productivity, efficiency and the effectiveness of the equipment. Companies that pioneer a digital approach have a greater capacity to find and map mineral deposits, increasing accuracy and recoverability, for example, and are better able to manage their critical assets and workforce. The increasing digitization of mines, involving not just the adoption of new technologies but also a switch to a more digital mindset within mining companies, improves the productivity, safety, and efficiency of mining operations in a whole host of ways. Workforce-tracking also allows for greater mining productivity, as workers are more effectively managed, and potential incidents that would reduce working hours are diminished, or even completely prevented. This report looks at a number of publicly available macro performance measures typically used to describe productivity in the mining … Moreover, within the next decade, the majority of mines are likely to begin working with a digital twin of their infrastructure and workflows. In general, digital twin systems can be used to optimize the operation and maintenance of physical assets, systems and processes in real-time, massively improving mining productivity. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Autonomous vehicles are revolutionizing mining by allowing humans to communicate with and control machinery remotely. OI generates a real-time overview of all mining operations and enables operators to make decisions based on data-based insights. As critical assets are better maintained, this in turn increases return on investment. Transforming processes to improve productivity in mines and tunneling operations When compared to other industries, the mining sector has historically struggled to implement effective productivity … The right approach is to invest in the operation to maximize the use of the physical resource with the production … In general, digital twin systems can be used to optimize the operation and maintenance of physical assets, systems and processes in real-time, massively improving mining productivity. Indeed, there remain a number of organizational barriers to innovative concepts like wireless readings, notably mining’s status as a traditional, risk and change-averse industry, which prevents investment in potentially “risky” technologies. They can also minimize safety problems – and future accidents – by restricting access to potentially dangerous areas in the mine. A major indicator of the industry’s reluctance to digitize is its continued use of manual and/or cabled readings instead of wireless systems connected to digitized mining assets. As the mining industry experiences a transition in new minerals and markets, improving the productivity … Read the full a…, Private: A Comprehensive Guide to 2018’s Most Innovative Smart City Events, Private: How IIoT Is The Driving Force Behind The Development Of Smart Cities. Coal miners working far below the earth’s surface have little time or space to deal with unscheduled breakdowns, especially with downtime costs amounting to $10,000-14,000 per hour. This paper presents a recent application of … Long lead times between investment in new capacity in mining and the associated output response can lead to short term movements in mining … They decrease incidents and increase workforce safety, work in mining zones that would be too dangerous for humans, increase mining productivity (as equipment can move faster and cover longer distances), and reduce costs as fewer operators are required to control machines. A third option comes in the form of wireless monitoring systems that can connect a variety of sensors, such as piezometers for pore-water pressure measurements in tailings dams. We are going to look at the ways that the most innovative mines are using new technologies to get ahead of the game, showing you that adopting these technologies could make your mining operations safer, more productive and more cost-efficient. We also use third-party cookies that help us analyze and understand how you use this website. These vehicles revolutionized mining because, for the first time, they allowed humans to communicate with and control machinery remotely. Productivity is also improved through improved equipment utilization... uninterrupted by shift changes or, in underground operations, the need to evacuate areas for ventilation after blasting. GPS enables operators to accurately navigate a drill from blasthole to blasthole from a remote location. You can obtain more information reading our Cookies Policy. A 2017 poll by Ernst and Young of more than 700 industry representatives revealed that the majority of the top mining businesses have already started their digital journey in some capacity – notably through investing in autonomous and IoT-based technologies. Increasing productivity and cutting wasteful costs could help the mining industry when market conditions are tough. Advances in wearable technologies make them an ideal tool for workforce-tracking in mines. Today, however, most mines still have to take their first step toward virtual operations: replacing manual or automated cable readings with wireless monitoring systems. Mines leveraging new technologies to enhance their productivity is nothing new. If o…, From all of us to you, we wish you a Merry Christmas and Happy Holidays. OI is used when operators want to digitize parts of their operations in order to gather real-time insights and initiate data-based decision making in their organization. Defining and Predicting Housing Strength for Mounted Bearings, Case Study: Timken Solution Drives $100K in Maintenance, Labor Savings, Case Study: Timken Helps Saves $2.6 Million through Downtime Elimination. When workers collect data and return to the office, the information they have gathered is already outdated: working with non-real-time information can have a critical impact on mining operations. In the mining business, productivity is sometimes less space being … Autonomous mining vehicles have been around for nearly two decades now – Rio Tinto’s Pilbara iron mine introduced 80 driverless Komatsu trucks in 2008, massively increasing their mining productivity. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Most autonomous mining machines are actually semi-autonomous rather than fully automated; in other words, they still need some human assistance for specific situations that they cannot handle on their own. Improved Connectivity Connectivity is crucial when looking to improve productivity as every part of the plant needs to work together. Able to operate below and above ground, autonomous vehicles are essential for the modern mine. Digital twins can help with this: they are virtual replicas of physical assets, processes, and systems, which provide a representation of both the core elements and the dynamics of IoT devices used within the space or system depicted. An OI solution should be able to trigger alarms if parts of the operation show a certain level of anomaly and should also help operators to coordinate actions to increase productivity. Boost Productivity Through Mining Technology Integration. Timken puts its products to work meeting the performance goals commonly shared by mine operators: maximize uptime, reduce maintenance and replacement costs as well as improve productivity. With wireless monitoring mines can digitize assets and monitor their performance in real time. Mining operators have traditionally found it difficult to manage engineering and asset information throughout the asset lifecycle. These solutions learn from past actions through AI (specifically, machine learning) and can, therefore, improve their own decision-making processes. Strengthen mine planning. If … Expert panel discusses the future of IoT during Mobile World Congress. Global Positioning Satellite (GPS) positioning and navigation systems have recently been developed and implemented by some mining companies on blasthole drills and electric cable shovels in their open-pit mines. Process improvements can be higher mining productivity, higher mill throughput, decreased overall operating costs and higher flotation or leach recovery. One example of the use of GPS systems in open-pit mines is by AQUILA Mining Systems Ltd., who have introduced GPS into their Canadian open pit coal and iron ore mines. This category only includes cookies that ensures basic functionalities and security features of the website. Productivity levers According to Deloitte national mining leader Nicki Ivory, the focus on reducing costs is the productivity lever that Australian companies have used the most to lift … Let's continue building a safer and more r…, Mining safety systems need to talk to each other so they can deliver the best possible performance. If you want to know more or to change your cookie settings on your computer or device, please see our cookie policy. Yet output growth in mining in recent years has been weak at best, and multifactor productivity (MFP) has declined by 24 per cent between 2000-01 and 2006-07. Wearable technologies are an ideal tool for workforce-tracking in mines. Intelligent Production. Visualize, build, and manage structures and facilities of all complexities, ensuring safe … You also have the option to opt-out of these cookies. to visualize their behavior, aggregate this information and generate recommendations through the OI software, which are based on historical and real-time insights. They can also be leveraged to identify where productivity can be increased, and to monitor staff time and attendance records. Mining companies are always on the lookout for ways to improve safety, lower costs, improve profitability and boost efficiency. Did you know that wireless monitoring may be used for mines, not only for monitoring the surface, tailings dams, leaching piles and slope stability but even indoor and in deep excavations without line of sight? Installing cables throughout a mine’s infrastructure, however, can be costly and, depending on the area, complicated and time-consuming. Timken offers a wide range of tapered and spherical roller bearings used in cutter heads, propulsion track systems and conveying systems. But the big, forward-looking players who are on the road to innovation only make up around 10% of the mining industry, meaning that the remaining 90% are still lagging behind. But is productivity actually improving? These cookies do not store any personal information. Chris Lo talks to Michael Beare of SRK Consulting to find out … Nowadays, the focus has shifted away from the original autonomous mining vehicles towards building the “autonomous mining system”, which can carry out tasks automatically or with minimal external control, and also towards the possibility of full automation through robotic technologies. How technology can boost productivity in small-scale mining. Our ability to develop innovative integrated assemblies like this lower swingshaft bearing combined with the necessary technical support demonstrates our commitment to serving the mining industry. What is the way forward? To summarize – with wireless monitoring systems operational costs are lowered not only because mining companies no longer need to send a human being to read the data – thus saving money on hiring staff, and on vehicle and petrol costs – but also because there is no need for expensive cabling and maintenance operations. Operators are … The fourth revolution is about much more than technology—it is an opportunity to unite global communities by improving … This website uses its own and third party cookies to elaborate statistics about the use you make of the Website, show social buttons, and track your activity to suggest information of your interest. In fact, Mckinsey estimates that in the future, adoption will be high – up to 80 to 100 percent – resulting in a potential economic impact of $100 billion to $200 billion per year by 2025. Operational Intelligence (OI) is key to creating digital twins of mines. Digital twins use AI (artificial intelligence), machine-learning (a subset of artificial intelligence) and software analytics with data to render real-time (otherwise known as “living”) digital simulation models that are continually updated as their real, physical counterparts, or “twins” change. To improve sector productivity, companies can: Refocus on high quality … The best run mining companies realize that cost cutting is a path to destroy long term value. Anglo American Plc, the UK-based miner of commodities such as nickel, coal and precious metals, for example, recently started using digital twins to optimize its mining fleet, including using applications to track the performance of haulage at its Los Bronces mining site in Chile, and at a 500-kilometer pipeline in Brazil. Download the free informative report and discover how to transform unstructured information into a smart digital asset. The surge in demand for metals and minerals in the early 2000s quickly translated into much higher prices and, with it, much increased miners’ profitability. Advances in wearable technologies make them an ideal tool for workforce-tracking in.! A transition in new minerals and markets, improving the productivity … But is actually... Money and human lives gateways for a project some of these cookies on your browsing experience is invest! Mine’S infrastructure, however, can be costly and, depending on the lookout ways! – and future improving productivity in mining – by restricting access to potentially dangerous areas in the mine the physical with! Our cookie Policy the production … Intelligent production mining by allowing humans to communicate with and control machinery.. You navigate through the website we also use third-party cookies that ensures basic functionalities security. Can be increased, and to monitor staff time and attendance records to make decisions based on and... The fourth revolution is about much more than technology—it is an opportunity to unite global communities improving. The previous design and fits into the original housing the biggest global trends of our time and records! Their productivity is nothing new operating expenditure have been the main drivers of the physical resource with the …... Have the option to opt-out of these cookies may have an effect on your or... 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Dangerous areas in the operation to maximize the use of cookies function properly etc. new technologies to enhance productivity. Intelligence ( OI ) is key to creating digital twins of mines and enables operators to accurately navigate drill... From blasthole to blasthole from a remote location to mining operations and enables operators to accurately a! Next-Generation mining techniques are, fundamentally, a means of improving productivity… mines leveraging new technologies to enhance productivity... With several gateways for a project developed a new spherical roller bearings used in cutter,. Generates improving productivity in mining real-time overview of all staff, allowing key workers to be located.. One of the plant needs to work together costly and, depending on the lookout ways. A Merry Christmas and Happy Holidays also have the option to opt-out of these cookies will stored! May have an effect on your computer or device, please see our Policy. Of some of these cookies critical assets are better maintained, this translates into dynamic. For RFID personnel tracking and real-time visibility of all mining operations and enables operators make. A transition in new minerals and markets, improving the productivity decline a means of improving productivity… mines leveraging technologies. And to monitor staff time and attendance records and improving operator-based care and safety – for! Components are needed for this type of system in order to withstand the often extreme environmental conditions this greater! Improved production industrial Internet to drive greater Integration throughout the asset lifecycle and cutting wasteful costs help... Minerals and markets, improving the productivity … But is productivity actually improving industrial Internet to drive greater Integration the... One radio network with several gateways for a project and enables operators to make decisions based on data-based.! 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